DECORATION ON GLASS
Glass can be decorated in a number of ways to make it a piece of art by adopting any of the processes or their combinations. The main decorating processes are Frosting, Sand Blasting, Etching, Engraving, making Textures, Grooving, Coloring, Staining, Bending, Fusion, Ceramic Printing, and Enameling.
Artists can achieve almost any perceivable impression by combining one or more of these operations. Though decoration of glass is more a work of art and is mostly accomplished in glass studios, some commonly used and technically important processes are briefly described here. Most decorative glasses can be tempered, laminated or double-glazed after decoration.
Decorated glasses are extensively used for decoration in the interiors in partitions, furniture, inner doors and shower installations etc. On the exteriors, images, signage and company names or logos can be made on the entrance doors or partitioning members as well as display windows.
The best utility of decoration on glass is for “manifestation” and for “partial visibility or privacy.”
Frosting, Sand Blasting and Etching:
Normal glass is transparent and allows vision and light to pass through it. In certain applications it is important to allow light while eliminating or obscuring the vision as in the case of a bathroom window. Glass has very neat, clean and glossy surfaces. One of the surfaces can be frosted or obscured by blasting sand or abrasives under high pressure through a nozzle. A very thin layer of material is removed and the sand or abrasive causes a pitting on the surface obscuring its “see through” property but not obstructing
the passage of light. The final glass is known as frosted glass. Another type of frosted glass is made by acid treatment resulting in a milky smooth satin finish on glass and achieving the same objective of blocking vision but allowing light.
Frosting can also be achieved by ceramic printing or using frosted PVB film in a laminated glass. Sand blasted frosting results in a rough glass surface, which can get smudged easily with fingerprints, liquids,detergents, oils etc. It can also gain back the transparency when splashed with water.
Ceramic printing or lamination option will not have this problem. It is advised not to laminate a sand blasted frosted glass as PVB will flow into the pitting and make the glass transparent again. Normally the whole surface of glass is sandblasted to make it frosted but sometimes this process is usedto make some designs, patterns and images on the glass. This can be done by masking a part of the glass surface with a stencil mostly made by cutting the patterns or designs on a sheet or tape of vinyl and pasting on the glass surface. The area covered or masked under vinyl will not be affected by sand blasting and only uncover
ed area is sand blasted. Any geometric, floral, Victorian or contemporary design is possible. Such designs are known as frosted designs.
Above method removes a very thin layer of material from the glass surface but the same technique is used for deep removal of material for etching or ttexturing by experienced craftsmen directing the abrasive jet on the unexposed glass surface. All sand blasted surfaces will be rough but it can be smoothened out by hydrofluoric acid treatment to obtain semi glossy finishes.
Engraving and Grooving
Designs and art works can also be engraved on the glass surface using diamond tools and routers to achieve a deep cut glass effect on glass. The grooves can be made in different profiles and varying depths. They can be rough, smooth or polished or a combination of these finishes to make it a piece of art.
Stained Glass
Stained glass has been used since ages in churches, which was made by soldering small pieces of glass of different colors. The process being very slow and inefficient is now mostly replaced by making partitioning lines with a resin or epoxy to make it look as if small pieces of glass are joined together and then coloring different parts with different colors.
Edge Grinding & Polishing
Glass when cut to size has sharp edges and mostly flaked and uneven. A nominal grinding is necessary for tempering but there is a decorative element to the edge. Wherever the edge of
the glass is visible after installation, the same has to be polished. There are various profiles of the edges as are in normal mouldings. The most common edge types are listed here with a sectional drawing. The edge finish is categorized as; ‘Rough Grinding’, ‘Neat Edge or Fine Grinding’ & ‘Polished or Crystal Polished Edges’.
The process of grinding & polishing is similar to the one used for
granite and similar stones. Excess material is removed using diamond wheels and final polishing or crystal polishing is done with Cerium Oxide. It can be done with manually operated or semi automatic or automatic line or CNC machines depending on the shapes and quantities.
Ceramic Printed Glass
Ceramic printing on glass is done with special enamels which are applied to glass before it is tempered. During the heating process in tempering or bending, this enamel fuses into the glass and becomes a monolithic construction. It is th
us, a permanent printing or coating and has all technical/mechanical characteristics of the unprinted glass. It is life long and does not deteriorate with weather, detergents, normal acids or alkalis. The enamels used are made of glass frit but the printed process is borrowed from printing on ceramics, like bathroom tiles and crockery used at home.
The common methods of applying the enamel are :
1. Roller Coating : is best for printing solid colors and for applying only one color.
2. Screen printing with ceramic frit: Is suitable for solid colors and normal patterns like dots, squares, checks or lines in single color with repetitive designs.
3. Direct on glass Ceramic Digital Printing: It is better suited when the printing design varies or changes from glass to glass and the final effect required is one large image achieved by tiling of various glasses to make one continuous image.
Certain areas of application make it important to mask a part or whole of glass for privacy or hiding the background or enhancing the look of a product or for purely aesthetical reasons. Silk screening was initially used in automobile windscreens and backlite borders to hide the silicone smudges. It was then used in domestic appliances. Lately it has been used in buildings, in curtainwalls, point fixed or bolted glazing systems, shower installations, glass doors and partitions. The size, density and colour would determine the opacity and shading, whereas the variety of dots, squares, checks and patterns will give many design combinations to achieve the desired effect. There are however limitations on color choices, designs and sizes, which may be confirmed before designing.
Ceramic printed or fritted glass is very safe and durable for architectural use for external and internal glazing but is essentially a tempered glass, which has to be ordered to specific size and shape. Since it is processed at very high temperature of about 700 C, there is a limitation on colors and brightness and is not same as normal paints but is economic and technically
sound option.
Enameling :
Enameled glass is a color coated glass which is made by coating an opaque layer of special paint on the surface of glass by roller coating process and then baking it to a temperature of about 300 C. The method is same as used for ceramic printing but the glass is not tempered after printing and can be cut to sizes as per needs. The colors are more vibrant and bright but are not as durable and cannot be tempered or laminated for safety and can not be used on exterior applications.
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